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From the beginning, the objective of the TERSUS aseptic filler project was to develop a high speed low-acid aseptic packaging system for preformed containers with the following characteristics:

  • Incorporates all possible product safety considerations

  • Affords the highest level of productivity for the widest range of products

  • Clearly defines, minimizes and controls the commercially sterile area

  • Provides ease of operation and maintenance

  • Reduces resource consumption and physical space requirements
 
  • Flexible design eliminates change parts for 4-ounce to 1-liter bottles*

  • Bottle size change using a simple preprogrammed recipe in less than 15 minutes*

  • Preformed bottles, 4 ounce to 1 liter, up to 42,000 per hour

  • Preformed cups up to 1,000 per minute

  • Maximum cup filling of 2 Kilograms

  • Particulate filling up to 12mm cube

  • Simultaneous multiple-flavor filling of bottles and cups

  • Multiple options for cup closing with precut foils or rollstock

  • Integral cap application systems available

* When the same diameter neck finish for the bottle is maintained.

  • Elimination of dirty main drive chain system

  • Bottle and cup filler systems use 90% of the same components

  • A central lubrication system is not required

  • True modular design with standardized components

  • Minimal operator interaction

  • Reduced turn-around-time due to a more efficient CIP and SIP system

  • Built-in maintenance platforms

  • Maintenance parts supplied as kits with detailed maintenance instructions

  • Small well-defined sterile zone

  • Advanced new linear indexing system to ensure accurate container positioning throughout the machine
  • Less than ½ the floor space of a comparable rotary filler

  • One unified linear system for infeed, sterilization, filling, closing, and exit, instead of multiple machines that create unnecessary container transfer (pinch) points




Environmental
Considerations


  • Zero water use during production

  • Zero steam use

  • Reduced consumption of CIP and SIP solutions due to a more efficient machine design and compact aseptic zone


Aseptic Innovation, Inc. | 2050 Trade Center Dr. East, St. Peters, Missouri 63376 USA | Tel: +1-636-281-1500, Fax: +1-636-281-1503 | Email: info@asepticinnovation.com


Aseptic Innovation, Inc., 2050 Trade Center Drive East Saint Peters, MO 63376 USA, Tel: +1-636-281-1500, Fax: +1-636-281-1503  |  Copyright 2009 Aseptic Innovation, Inc.. All rights reserved. © Copyright 2009 Aseptic Innovation, Inc., a GTPLTD Company.  All rights reserved.